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Compressed air leak survey -There are various techniques to detect compressed air leaks, but you may need to invest in costly specialised equipment depending on your sector. Without needing equipment, having a competent air technician maintain your air compressor can help you locate and diagnose leaks. A pressurised air leak can be detected using the following methods:

• The most straightforward technique is to listen for a hissing sound, but this can only be done when industrial processes have ceased, or the air compressor is located in a calm place. It won’t tell you how big the leak is or what’s causing it, but it will give you an estimated idea of where it’s coming from. 

• Use a soap solution to confirm leaks; however, this procedure will not assist in locating the leak’s source. Instead, a paint brush applies the soap solution to the suspicious location. A leak has been discovered if bubbles appear. This procedure is inefficient and can result in many trash and safety concerns, such as slick floors. It will also take substantial time and work, which may entail shutting down procedures or cleaning areas.

• Ultrasonic Detection is the quickest and most accurate form of Detection. It can also tell you how serious each leak is, so you can figure out which must be fixed first. It employs an ultrasonic acoustic detector capable of detecting high-frequency sounds indicative of air leaks. This method does not necessitate the cessation of work or the presence of a quiet atmosphere, and it can be completed while background operations are continuing. However, despite their effectiveness, purchasing ultrasonic detection machines and running the tests oneself can be expensive and time-demanding. (compressed air leaks)

It’s vital to remember that if parts of piping are valved off, no air pressure will flow through them, and potential leaks will not be detectable.

Compressed Air Leaks: Why Do You Need to Fix Them?

Air leaks could be sapping more money out of your pocket in extra energy losses every year, even though compressed air systems are vital assets in a wide range of sectors. In addition, compressed air is typically regarded as one of the most expensive and critical utilities in many industries; thus, even a minor leak could be a financial drain on your company. (compressed air leaks)

Leaks and How to Repair Them

The extent to which the leak is complicated dictates the scope of the repair. Simply tightening the connections can be a quick cure for some leaking. This can save you hundreds of rupees in electricity each year and requires very little time and effort. However, the majority of leak repairs are more complicated. Couplings, fittings, pipe sections, hoses, joints, drains, and traps are all examples of these items that need to be replaced.

Mapping the compressed air distribution system and tagging each leak to identify it will aid in locating it for subsequent repair. Calculating the energy and cost losses caused by these leaks can also assist you in deciding which ones to repair first. 

Using a compressed air leak survey & air compressor service kit to maintain your air compressor will help you avoid any long-term issues that cause air leaks.

How to Prevent Compressed Air Leakage in the Future

• Ensure that all of the fittings, disconnects, hoses, and tubing are of good quality.
• Check that a valve in the distribution system has the thread sealant applied adequately.
• Isolate any equipment that isn’t working. Then, decrease the system’s air pressure.
• This works because when the system pressure drops, the flow rate declines. Because the pressure differential across a leak is reduced, fewer airs escape the line.
• When leaks are fixed, examine the compressor control system again and make necessary adjustments.
• This procedure ensures that energy conservation is maximised.

Compressed air leaks are regular, but they’re simple to spot and repair by using a compressed air leak survey. To avoid costly repairs, it’s critical to check for leaks regularly. Please contact STOPLEAKLOSS if you have any leak or air compressor-related questions.