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Air compressor Maintenance Mistakes- The proper switches are required to operate an air system more than just turning. Maintenance of the compressor and other components is one of the most significant aspects of the operation. It ensures that an air system has a long life and is efficient. Unfortunately, personnel who are only familiar with the basic workings of the equipment are prone to making compressed air maintenance blunders.

Failure to consider energy expenses and the effects of pollution and condensation are common errors in compressed air maintenance. These errors alone can result in inefficiency and component failure, resulting in tens of thousands of dollars in losses over a year. A lack of care for secondary gears and a failure to adequately teach all crew members fewer points of compressor operation are other compressed air maintenance faults. (Air compressor maintenance mistakes)

When it comes to maintaining compressed air systems, the stakes are high for obvious reasons. Learn how to prevent the most common compressed air maintenance blunders by reading on. (Air compressor maintenance mistakes)

Here are several common  Air compressor maintenance mistakes that can reduce your compressor’s performance, cause extra wear, and cost you thousands of rupees.

• Recite User Handbook

However, before attempting to repair anything on your air compressor, you should read the user handbook. In addition, if you recently bought the compressor, an incorrect adjustment could void the warranty. (Air compressor maintenance mistakes)

Granted, reading the manual requires patience since it may take several minutes to locate a solution to the issue at hand. But, in any case, an air compressor user manual can assist you in properly resolving some of the most typical, everyday problems and avoiding the kinds of errors that could void your warranty.

• AIR LEAKS ARE Ignored

Leaks account for 30 percent of a compressed air system’s total air production, and it’s not uncommon to see losses of up to half of the air produced. For example, a leak of just 14 of an inch in a 100 pressure system will pass nearly 100 flow rate of 6go around 25 HP worth of compressed air. So in a single calendar year, a compressor running 24 hours a day at Rs. 6 kW might lose Rs. 6,50,000. So it’s no surprise that proper leak identification and repair can result in significant cost savings.

• THE INTAKE VENT AND PIPES WERE NOT CLEANED

The pressure demands on your intake vent are substantial. If you don’t clean your intake vent regularly, the filth will accumulate inside of it, reducing its effectiveness. If you operate in a sandy or dusty environment, or if you’re a carpenter, this is very likely to happen. Airborne debris will almost certainly end up in your vents.

Similarly, maintaining your piping system clean of debris, rust, and other impurities is vital. Because particles in the piping system can get up in your compressed air if pipes are neglected, product air is more likely to be contaminated. (Air compressor maintenance mistakes)

• AIR FILTERS NOT BEING CLEANED OR CHANGED

Over time, the debris and residue in your compressor’s air filters may collect. Operators who do not clean these filters adequately will experience energy losses and lower volumetric air production. Therefore, after each system application, several professionals recommend that you check your air filter. (Air compressor maintenance mistakes)

• IMPROPER CONDENSATION MANAGEMENT

Because all air contains some quantity of water, condensation occurs naturally during the cooling process. On the other hand, Moisture buildup can result in a loss of crucial lubrication in pneumatic tools (if condensation washes off the oil), irregular product air quality, rust, or debris in the broken machine circuits, overloaded air dryers, and damaged in-line filters. (Air compressor maintenance mistakes)

• Ignoring PIPING Pressure Drop

During the compression process between air intake and endpoint, pressure dips and anomalies can occur at various sites. However, undersized pipes, filthy filters, and insufficient dryer sizing/technology are the most common causes of pressure drops.

An air compressor works by converting the entering flow of air into a power source for equipment and machinery. As a result, an air compressor contains several components that must be maintained to ensure good operation. Every three months, a compressor’s oil should be changed, its filters cleaned, its aftercooler scrutinized, and its filters should be replaced & connections adjusted at least once a year. (Air compressor maintenance mistakes)

 How To Avoid Them?

• Ensure that the nuts & bolts are securely fastened.

Week after week of everyday use, some of the nuts and bolts of an air compressor are destined to loosen. After all, the components that make up the machine move when it vibrates. Movable screws & fasteners aren’t a sign that the machine is breaking down; they’re merely a notice that it’s time to get a wrench.

Manually evaluate each fastener to check if there is any give to see if loose nuts or bolts are the problems. Then, twist the open buckle with a firm hold on the wrench until you feel the bolt tighten. Then, only turn the nut until it stops moving. (Air compressor maintenance mistakes)

• Intake Valves Should Be Cleaned

Clean intake vents are vital for an air compressor to run fully. Dust particles & other air-bound elements will inevitably get drawn into the vents while the compressor is used once a week. As an outcome, it is critical to clean the ducts regularly. (Air compressor maintenance mistakes)

• Examine the Hoses

Hoses are among the most vulnerable sections of an air compressor assembly. Hoses are designed to be sturdy & tight yet loose and flexible as the component that transfers compressed air between the machine & a particular endpoint. As a result, the hoses carry a lot of weight and can easily become strained over time.

Inspect the hoses regularly to ensure the compressor never lags owing to worn hoses. Exchange the hose with a new one if it shows indications of wrinkles or wear. A shabby house could render your air compressor ineffective if ignored. (Air compressor maintenance mistakes)

• Discharge the Tanks of Condensate

Moisture, which collects inside the machine as condensate, is an unavoidable consequence of compressed air. An air compressor’s humidity tank is designed to remove moisture from the incoming air. As a result, the atmosphere remains dry and pure as it approaches the finish.

• Air Filter Replacement

The filter inside your air compressor will collect a lot of debris throughout a daily use cycle. The filter is built to withstand a significant amount of pressure. Dust and other pollutants could easily clog the air compressor and reduce the performance of pneumatic tools if the filter is not installed.

Conclusion

It’s not always simple to keep an air compressor in working order. Certain forms of maintenance may be difficult for a company’s in-house staff, depending on the size and complexity of a particular make or model. While having properly qualified individuals and informed about the ins and outs of compressor maintenance can be beneficial to a firm, such skill sets are not always simple to come by among potential employees in different parts of the country.

We specialize in various industrial and mechanical air compressors at STOPLEAKLOSS. Therefore, please contact us right away for any queries related to the air compressor and steam trap maintenance.