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Compressed air leak detector are widely used in a variety of sectors around the world. For example, compressed air is required in the printing business for equipment automation, pneumatic tool operation, press operation, packaging, and elevating stereotype plates.

Compressed air systems benefit from the use of a reliable silent air compressor. However, leaks endanger the use of air compressors, leading to large expenses if they are not properly maintained.

On the other hand, identifying air leaks can help organizations save money while ensuring that every system functions well.

In the compressed air system, what is an acceptable leak percentage?

Your manufacturing plant should theoretically have zero percent compressed air leaks. However, it is impossible to completely prevent leaks from the compressed air location due to numerous constraints. As a result, each effort is taken to keep the plant’s leak rate as low as possible. As a result, compressed air leakages in manufacturing plants should be fewer than 5%, according to energy experts.

Losses occur due to Air Leak

Economic Losses

The price of running an air compressor is more than purchasing it. Industrial air compressors require massive quantities of energy. When they don’t run as efficiently as they should, some of that energy isn’t used to keep your facility running. For example, if you require 100 CFM of air but have a 30% leakage rate, you must produce 130 CFM of air to compensate.

An air compressor, for example, uses between 18 and 22 kW per 100 CFM. As a result, increasing the airflow by 30 CFM to compensate for air loss raises the energy cost by around 30%. According to various institutes, a 1/4-inch leakage might cost anywhere from Rs. 1,80,000 to 6,00,000 per year.

Loss of Productivity

To operate at maximum efficiency, your air-filled tools and equipment require a precise volume of air. Unfortunately, they may not get the air they need if you have an air leak. As a result, tasks may take longer to complete with underpowered equipment, and the outcomes may be inferior.

The machine itself might also be a source of lost productivity. If it leaks, your compressor will have to work harder to create adequate compressed air. In addition, the increased stress causes the system to wear out faster, increasing the system’s lifetime cost and decreasing its efficiency.

Detecting Leaks using Compressed Air Leak Detector

• You can locate your leaks using two simple compressed air leak detection methods. Listening to them is one way. Walk around the site and listen for leaks during non-production periods. Their distinctive hiss or wheeze will help you find them. Even if the sound is too quiet to hear, you might feel the air leaking.
• The industry utilises compressed air leak detectors because not all leaks are substantial enough to be heard, felt, or seen. Even during noisy production periods, an operator can utilise a leak detector in conjunction with headphones or an indication to pinpoint the exact position of leaks. Ultrasonic leak detector, Power Analyser, Anemometer are reliable and effective. (compressed air leak detector)

HOW CAN AIR LEAK DETECTION EXAMINATIONS SAVE MONEY FOR BUSINESS? 

• PRODUCTION THAT IS EFFECTIVE

When your company hires a dependable service provider to identify air leaks, you can count on precision and reliability. Furthermore, production becomes more efficient, and warranty claims and repair expenses plummet.

Plus, there’s more. A company appreciates not providing defective products to its clients. For example, adequate tests are undertaken on the products in the plant to discover problematic products after manufacturing. (compressed air leak detector)

• INSPECTION OF FACILITIES & WASTE REDUCE

Whether there is a leak, routine air leak maintenance inspections are necessary. Your air leak detecting examiner may find fragile locations that need to be repaired sooner in this case. (compressed air leak detector)

There is wastage when air seeps without anyone noticing. As a result, a simple inspection of the business building and essential machinery reveals replaceable leaks that save money on air.

• AUTOMATION WITH A HUMAN TOUCH REFINED

Although processes can be automated, expect unexpected breakdowns if air leaks occur. In addition, although the workforce will grow, once automation is in place, you will start the business with fewer and more professional employees. (compressed air leak detector)

Furthermore, even if you have no experience, you will operate the device with ease. So, how’s everything doing in the office? It is, of course, greatly increased during the process, allowing for easy maintenance. (compressed air leak detector)

• STANDARD OF QUALITY

Detecting underlying problems that often distort productive flow is what air leak examination entails. When leaks are contained and repaired, overall worksite performance improves. (compressed air leak detector)

In the meantime, you may easily quantify leak standards, lower the incidence of defective items, and rely on statistical data processing and analysis.

• TO OTHER BUSINESS Aspects, THE CHANNEL IS EXPENSIVE.

Instead of wasting money on repairs and wastage, an air leakage detection test ensures that claims are reduced, and more money is saved. So naturally, the corporation reinvests the funds in other areas to maintain productivity. Meanwhile, increasing the interest rate by directing funds to other sectors is a good idea. (compressed air leak detector)

The importance of compressed air detection testing cannot be overstated, especially because basic, low-cost machine inspections can save tons of money.

Conclusion 

Leaks are easy to deal with until they become obvious, at which point you can fix them on your own. Liquid leaks are easier to identify and fix than gas leaks, especially in a noisy factory setting. Compressed air leaks are much more difficult to detect and repair in a functioning plant.

Moreover, shutting down the facility for the leak detection test is not practicable every time.

As a result, it’s best to contact an air audit company like STOPLEAKLOSS. They have advanced leak detection technologies, such as a thermal imaging camera, that can pinpoint an air leak’s exact location and value. In addition, with the latest technology, the root cause investigation of the breaches will permanently correct them without shutting down the network.