Compressed air contributes 10 to 15% of a company’s overall energy cost. An Ultrasonic Leak Detection Audit will tell you whether your compressor is squandering energy. You probably don’t think about compressed air very frequently. It’s constantly there, operating in the background, but most businesses have no clue how much it costs them each month.
According to Ryan Koepsell, a reputed Engineering Manager, it takes around eight horsepower of electricity to create one horsepower of compressed air. As a result, if a compressed air system isn’t operating properly, it might be losing a lot of energy and money. As a result, Koepsell advises doing a compressed air study and performing yearly leak inspections. (ultrasonic leak detection audit)
“You want to make sure you’re utilising the most efficient technology possible and not spending more money on compressed air than you need,” said Koepsell, who is an AIRMaster Specialist accredited by the US DOE.
Ultrasonic Leak Detection Audits Save Money
A Compressed Air Ultrasonic Leak Detection Audit looks at areas of your system where air leakage is causing energy loss. Utilize your energy provider’s Compressed Air Study grant to uncover methods to improve the efficiency of your system, including finding the leaks that are costing you money. (ultrasonic leak detection audit)
JHFoster, in addition to providing compressed air and vacuum equipment, does Ultrasonic Leak Detection Audits for a range of businesses. It has performed over 750 Compressed Air Studies to date, saving businesses over $3 million. The audit examines the whole system for leaks and provides a baseline for addressing “what ifs” for improvements. We provide ideas and statistics to back up your return on investment.
Although some businesses assess compressed systems as part of routine energy audits, most do not have the breadth of knowledge and experience that JHFoster can provide. “Because compressed air and vacuum technologies aren’t actually taught in college, most employees and even engineers have little experience in these areas,” Ron Nordby, former vice president of sales at JHFoster, explained. “However, this is all we do.” Our objective is to assist businesses in determining how to use it most efficiently in order to lower their total operating expenses.”
Manufacturing companies that want to save production costs and enhance energy efficiency should look at their compressed air system. According to conservative estimates, such systems consume 10% of all energy consumed in the global industry, with 10–30% of it being lost due to leakage. This waste may be highly costly, since even a 3mm leak can cost over £2000 per year, with an energy loss equivalent to 16 tonnes of CO2 emissions. (ultrasonic leak detection audit)
Manufacturing companies that want to save production costs and enhance energy efficiency should look at their compressed air system. According to conservative estimates, such systems consume 10% of all energy consumed in the global industry, with 10–30% of it being lost due to leakage. This waste may be highly costly, since even a 3mm leak can cost over £2000 per year, with an energy loss equivalent to 16 tonnes of CO2 emissions.
This awareness week is aimed at eliminating water waste caused by household leaks, many of which go unseen. American Leak Detection is committed to finding and eliminating wasteful leaks and giving communities important information on saving water.
Using a spray or soft brush, apply a soapy water solution to probable leak spots such as joints, flanges, and valves; bubbling will reveal any leaks. However, the approach is time-consuming and requires complete access to all piping.
The best and most commonly utilised method is to employ ultrasonic detecting equipment. It runs without interfering with plant operations, penetrates difficult-to-reach system locations, and detects all leaks.
The concept of ultrasonic air leak detection is straightforward. A turbulent flow is created when air travels from high pressure to low pressure via a leak site. This turbulence contains discernible ultrasonic components. In general, the higher the amount of ultrasound, the bigger the leak. Because background sounds in the audible range are filtered away, ultrasonic detectors are typically unaffected by them. As a result, leakage may be heard even in the noisiest situations. (ultrasonic leak detection audit)
There are various battery-powered hand-held probe devices available that may be aimed at the pipelines under inspection. One kind electronically converts high-frequency emissions into lower-frequency equivalents that may be heard using a headset. Another is designed as a camera that displays images of the examined pipe, with any found leaks represented as bright spots.
The cost-saving benefits of these ultrasonic devices are maximised when they are employed as part of a continuous compressed-air system monitoring plan. This gives survey results to management in a simple, actionable format; moreover, the survey may be repeated at regular intervals – generally every six months or so – to discover new leaks as they emerge.
Atlas Copco conducts ultrasonic leak assessments as part of their AIRScan energy audit service, which evaluates flow, power, and air quality as well as maintenance levels and leaks. Each survey report contains, when appropriate, ID images, CFM leak rates in colour-coded schedules, related expenses, and corresponding CO2 emission losses. (ultrasonic leak detection audit)
Such surveys may help with a variety of things, including Continual energy cost reduction Reduced load extends the life of the air compressor and treatment equipment, lowering the cost of ownership. Productivity gains from sustaining greater system pressures. Compliance with legislation when combined with additional requirements.