Compressed air leak audit – Everything in our life needs to be inspected regularly and, in most circumstances, replaced on a timely basis. This ensures optimal operation and, more crucially, improved performance. It’s no different at a production facility, an automotive manufacturing plant, the agriculture business, a refinery, a food manufacturing plant, or any other location where systems and equipment must work and perform at their peak. Every sector requires high levels of uptime and production output.
Air compressors at a facility or production plant are the same, as they are an essential component. The same goes for other services. The tools, controllers, valves, production equipment, and other items that rely on compressed air from the system are all affected by its state and output. If the equipment is not monitored, it may not meet demand.
When used to power industrial applications, air compressors use substantial energy. Therefore, when all of the costs of operating a facility are considered, a compressed air leak audit will positively influence your total cost management.
To make compressed air a more cost-effective utility, all you have to do is eliminate inefficiencies and maintain a good maintenance schedule. Here are five simple strategies to get more out of your compressed air systems while lowering your running costs:
Reduce the running duration of Air Compressor System
Turning your compressor off during the hours when you are not using it for your applications is the simplest way to decrease compressed air costs. This may appear to be anti-advice to many individuals. After all, the primary purpose of this blog is to show you how to save money on compressed air while being productive. How might turning off the compressor assist you in achieving your objective? The problem is that many people leave their air compressors running during non-peak hours, completely unaware that they are wasting electricity.
Consider the following scenario: 168 hours make up a calendar week. There’s no reason to use your compressor every hour around the clock unless you utilize it for procedures that run nonstop, 24 hours a day, seven days a week. If you only use the compressor for 8, 10, or 12 hours each day, five days a week, you’ll only need it on for 40 to 60 hours per week. You can minimize your energy consumption by two-thirds and save a lot of money on your energy bills by limiting your usage to a regular workweek. (compressed air leak audit)
Air leaks must be repaired.
In older compressed air systems, leaks are the most common source of energy waste, with a 3mm leak costing Rs. 5,000 approx per week in wasted energy. According to estimates, up to 20% of total compressed air use could be wasted due to leaks. (compressed air leak audit)
If you’re still on the job and have some free time, we recommend using it to check for system leaks. You could, for example, check for leaks by running your air compressor with no output. A Compressed Air Leak Audit can save you money right away if they’re dealt with on a priority basis.
Maintain the range of air pressure in the surroundings.
Many users set air pressure levels to their utmost limit for maximum pressure applications. However, such high-pressure requirements are typically only a tiny part of the overall setup.(compressed air leak audit)
If you only use high-pressure applications on certain days, be careful to keep them separate from the rest of your equipment. This allows you to run the compressor at a lower pressure, saving you electricity money. Only raise the pressure when necessary. You can assign a different machine for various pressure levels to run a massive facility with several compressors. (compressed air leak audit)
Make sure you’re using the optimum compressor.
Most manufacturing processes have varying amounts of demand, resulting in the compressor running off-load or idle (not producing compressed air) for extended periods. If a fixed-speed compressor is replaced with a variable-speed drive unit, significant savings can be realized because compressed air is only produced as needed. This also cuts down on compressor offloading, which is inefficient.
monitoring of compressed air systems has come a long way in recent years with the improvement of industrial instrumentation as well as the emergence of flexible communications, easy-to-use data collection systems, and cloud databases
Because a fixed-speed compressor can only make a certain number of motors start every hour. It runs offload for a certain period, limiting the number of motor starts and preventing motor overheating. The excessive number of starts & stops per hour can be increased since a VSD unit ramps up and down in a regulated manner, avoiding current peaks while starting. (compressed air leak audit)
Don’t lose sight of routine servicing.
Taking the finest care of your compressed air equipment is the best way to ensure that it is available when you need it. This entails investing in routine preventative maintenance to maintain the efficiency acquired by purchasing a new compressor or improving the performance of an older one.
We provide various services at STOPLEAKLOSS to help you get the most out of your air compressor systems. Register for our regular compressed air leak audit to ensure that your air compressors run at peak performance and save money.