Compressed air leaks audit- The most thorough way to improve the entity of your compressed air system is to undergo a compressed air leak audit within your facility. The system will then undergo a thorough search under the vigil of experts, who in turn will make measurements and recommendations, and will provide a list of future improvements that you can implement, in order to improve the efficiency.
This is important as a typical industrial operation dev votes 20 to 30% of its electric usage to the compressed air system. But often a larger portion gets wasted due to leaks. The solution is a Compressed Air Leaks Audit.
The Importance of a Compressed Air leak Audit
A compressed air leak audit is your way to determine how much of your output is wasted. It’s designed to help you pinpoint all the inefficiencies within your system so that they are fixed and save your organization money in long-term operational costs. (compressed air leaks audit)
Following audit recommendations can pay for itself over a long period of time. Some of the common recommendations from an audit may be:
- Closing all previously undiscovered leaks
- Stopping over-pressurization within the system
- Examining the air requirements
- Replacing bad piping
- Stopping obsolete restrictions
- This may be due to insufficient storage space in the facility
- Inappropriate usage of the system
- system pumps , may need regular monitoring
- Improving system maintenance
When you comply with these and other recommendations from the result of the audit, the long term sauvignon for the company may increase two-fold
The Steps Involved in a Compressed Air Leaks Audit
It is important to understand what are the key components of an audit. If you commit to an audit within your organization in order to try and regain some of your compressed air efficiencies, there are some steps a company performing the compressed air Leak audit may take to regain the full efficiency.
A Site Survey – The main purpose of this step is to obtain a complete list of all equipment that images up the compressed air system in a given facility. This is a basic step that is performed so that there’s a firm understanding of what needs to be measured.
For example, they may list the type of compressor (make and model), air dryer, storage, and all piping located within the facility and anything related to the system.
Measuring Output – The audit team will place measurement devices throughout the compressed air system to understand the kilowatt output versus cubic feet per minute. This gives an understanding of the system output as a whole. The period of measurement will include the busiest times, as well as the downtimes times, to get an idea of the total flow.
Evaluating System Dynamics – This includes an analysis of data collected to this point, with the probable areas of improvement to be identified. It involves looking at all of the parts that use the compressed air within a facility to determine if compressed air is necessary for given applications.
Implementing Recommendations for Improved Output – The fact remains that there is a direct connection between compressed air use and power consumption. Leaks and other inefficiencies also come into play. The recommendations made by the audit team are designed to bring the power consumption and efficient usage of compressed air more into line. This may include fixing leaks, eliminating inappropriate uses of compressed air, or upgrading inefficient equipment. It May also include any of the common findings listed above to improve system efficiencies.
Performance Verification – A postoperative assessment allows your organization to measure the means by which the compressed air system audit may pay for itself. When you determine the improved efficiency and decreased output, you can easily determine the level of energy spending. (compressed air leaks audit)
When you comply with the changes and show measurable reductions in energy usage, you save on utility costs.
Find Out How You Can Save
The main goal of any compressed air leaks audit is to determine the pathway for improving energy output versus system efficiency. This is most easily measured with the KW/100 cfm measurement formula.
Adding a variable frequency drive can allow you more direct controls over your compressed air usage, for example. It allows you to produce at the lowest acceptable pressure, saving your organization on unneeded air. Implementing the audit team’s recommendations can eliminate water and save your company money. (compressed air leaks audit)
The Compressed Air Leaks Audits may need a hefty investment but making the changes can save a large amount of money in the long run and set it up for an energy-saving future. Even the news model can have something that can be improved. (compressed air leaks audit)